June 2024

Powering A Greener Tomorrow For A Leading Private Solar Power Company

A prominent private developer in the renewable energy sector engaged ZETWERK to execute a solar energy project in Tuticorin, Tamil Nadu. The project required ZETWERK to source and deliver state-of-the- art Monocrystalline BI-Facial Dual Glass SS8-72HD – 540/545 Wp Solar PV Modules to produce 153.6 MW green power. Situated in Tamil Nadu, Tuticorin is well […]

June 2024

Engineering Excellence: Complex Buoh Isomer Column Project Delivered

A leading Indian oil PSU company’s Oxo Alcohol Refinery in Gujarat required the design, engineering, fabrication, testing, and transportation of BuOH Isomer Columns with Internals and Ladder Platforms on a Lumpsum Turnkey basis. These columns are critical for compound separation and the project presented multifaceted technical challenges. Challenge Designing and fabricating 4.1m diameter, 58.5m long, […]

June 2024

Swift Solar Success: A 5-Month Renewable Energy Project In Bhuj

A leading PSU required BI-Facial SS8-72HD -545/550 WP Modules to generate 378MW for a project in Bhuj, Gujarat. These high-efficiency solar modules are designed to capture sunlight from both sides, increasing energy yield and optimizing space utilization, marking a shift towards cleaner energy production, and aligning with national and global sustainability goals. Challenge The project […]

May 2024

Design, Engineering, Supply, Manufacturing, Testing, and Delivery of Columns for Nitrogen Gas PDH Unit.

A large PSU in natural gas processing and distribution in Usar, Maharashtra, required for their PDH Unit, columns of 1.38 meters diameter x 18.6 meters length x 40 millimeters thickness to operate at temperatures as low as -190°C (- 320°F) for handling Liquid Nitrogen. The use of advanced materials capable of withstanding extreme temperatures and […]

May 2024

Largest Solar PV Park In Bangladesh

Zetwerk has aided in the design, supply, execution, and commissioning of Bangladesh’s largest solar park. The 275 MWp solar power project is the largest in the country and has commenced power generation & transmission to the national grid. Given the tight timeline and variables at play, our in-house project management software helped optimize the time […]

May 2024

Covid-19 And Logistical Challenges Overcome: Bridge Delivered

Champa City, located in Chhattisgarh, was facing significant logistical challenges due to the COVID-19 pandemic. One of the critical infrastructure projects affected was the construction of a rail bridge aimed at reducing rail traffic congestion. The timely execution of this project became a pressing concern due to transportation restrictions and the need to transport heavy […]

May 2024

Transforming Grooming: ZETWERK’s Success in Shifting Nail Clipper Manufacturing to India

The market for nail care products has seen significant growth over the years, with a rising demand for high-quality nail clippers that offer precision, durability, and ergonomic design. A popular American brand approached ZETWERK to produce a surgical-grade stainless steel blades, force-reducing mechanism, and 180° adjustable swivel head for their nail clipper. Manufacturing these nail […]

May 2024

Delivering LPG Storage Excellence

A leading oil-producing PSU entrusted ZETWERK with supplying, fabricating, erecting, testing, and commissioning 3 x 600 MT mounded-type pressure vessels for LPG storage and three cone-roof firewater storage tanks. This venture represents a project in excellence, innovation, and socioeconomic development. Moreover, the harsh environmental conditions of Rajasthan, including temperature fluctuations and sandstorms, added complexity to […]

May 2024

Redeveloping Kota Railway Station

ZETWERK is redeveloping Kota Railway Station currently on a turnkey basis. We will be executing the entire project that is spread across an area of around 1.5 lac SQFT. This will include detailed designing of the station building and associated structures, and construction of all associated rooms, structural works, and MEP works. This project started […]

May 2024

Indian Domestic Shipment Tracking & Validation

ZETWERK manages over 5,000 domestic customer deliveries monthly. However, we faced significant operational challenges because GPS tracking is largely non-existent for logistics operations. Additionally, compliance checks required intensive scrutiny, and the volume of shipments meant that would have needed to deploy dedicated manpower, which would have proven counter-productive to validate all vehicular movement. Therefore, the […]

May 2024

Supply, Manufacturing,Testing, and Delivery of Gas Pressure Vessels for a Leading PSU

A leading Indian gas PSU was required to enhance its infrastructure by installing pressure vessels critical for its operations. The project involved the supply, manufacturing, testing, and delivery of Pressure Vessel – CS (26-50 MM) and Pressure Vessel – CS (UP to 25 MM) under Limited Domestic Competitive Bidding. These vessels were integral to their […]

May 2024

Enhanced Air Defense Capabilities: OSA AK Missile System Upgrade

The Osa AK missile system, a Russian-origin system acquired by India in the 1980s, is for the country’s air defense strategy. Designed for quick reaction surfaceto-air defense, it is deployed for airfield protection by the Indian Air Force and tank protection by the Indian Army. Over the years, the system faced challenges in accuracy, operational […]

May 2024

Crushing and Briquetting Plant Expansion: Completed

A leading Indian company required a significant expansion project at Dolvi and Bellary. The focal point of this endeavor was the establishment of a Crushing & Briquetting Plant. Given the complexity and scale of the project, they partnered with ZETWERK to oversee the fabrication, installation, and commissioning of equipment. Challenge Coordinating Diverse Structures and Vendors: […]

January 2024

Operability Enhancement: Jaguar TGT Amplifier Indigenization

Pinaka Aerospace Solutions is at the forefront of revolutionizing aerospace technology, particularly with the enhancement of the Rolls-Royce Adour MK804 and MK 811 Engines Turbine Gas Temperature (TGT) Amplifiers for the SEPECAT Jaguar fleet operated by the Indian Air Force. This midlife upgrade project addresses the frequent failures associated with the legacy OEM Amplifier, ensuring […]

January 2024

15,000 MT Full Integrity Double Walled Storage Tanks Project Completed

A leading Indian energy organization entrusted Sharp Tanks and Structurals P. Ltd., a ZETWERK company, with a comprehensive project at Krishnapattanam Port, Andhra Pradesh. The assignment involved the design, engineering, procurement, supply, fabrication, inspection, transportation, storage, construction, installation, insulation design, and application, as well as testing, pre-commissioning, and commissioning of two state-of-the-art Full Integrity Double […]

January 2024

Accelerating Innovation: Zetwerk’s Rapid Deployment of ‘Make in India’ Smartwatches

A leading Indian mobile accessories brand sought to localize its smartwatch manufacturing. The decision to produce smartwatches domestically was to contribute to the ‘Make in India’ initiative while ensuring a swift time-to-market for their products. Challenge The challenge brand needed to find an end-to-end manufacturing partner and deliver the first batch of smartwatches within an […]

January 2024

Zetwerk-Unimacts Pioneering a Global Paradigm Shift in Solar Pile Supply Chain Dynamics

For the solar energy industry, the importance of a dependable and cost-effective supply chain cannot ignored. Zetwerk-Unimacts has positioned itself as a transformative entity, playing a crucial role in reshaping the worldwide landscape of solar pile supply for US-based EPC firms. On account of rising steel and shipping costs, the company initiated a strategic plan, […]

January 2024

IRCON 04: Powering 73 TKM Of Railway Electrification

ZETWERK has been actively involved in railway electrification endeavors spanning 600 track kilometers (TKm) across West Bengal. A notable milestone in our portfolio is the completion of 73 TKm P-2A CRS (Commissioner of Railway Safety) on March 28, 2023. This project showcases ZETWERK’s efforts to enhance railway electrification infrastructure and contribute to the modernization of […]

January 2024

ELECTRIFYING RAILWAYS IN KARNATAKA: 64 TKM PROJECTS DELIVERED

ZETWERK undertook two critical railway electrification projects, namely CORE Gr. 295 and CORE Gr. 296, covering a combined distance of 64 TKm in Karnataka. These projects aimed to contribute significantly to the modernization of rail infrastructure, showcasing ZETWERKS’s commitment to delivering high-quality and reliable solutions in the transportation sector. Challenge The projects presented ZETWERK with […]

January 2024

Harnessing The Sun Down Under

In the competitive field of renewable energy, the Australian solar tracker market posed challenges for a global industry leader due to limited local suppliers, rising operational costs, and strict import regulations. To overcome these hurdles, Zetwerk-Unimacts swiftly engaged trade attorneys from the USA and Australia, unraveling complex market regulations. Simultaneously, Zetwerk-Unimacts undertook a comprehensive product […]

January 2024

Revolutionising Fitness Tech

Given the strict timeline of 3 months to get to a production of 10,000 rings per month, Zetwerk got straight to work. Our dedicated teams for project management & quality control worked to: Challenge What does it take to build the next revolution in fitness technology? A fitness tracker that literally wraps around your finger […]

January 2024

2 X 15,000 Mt Refrigerated Storage Tanks Delivered

Sharp Tanks and Structurals Pvt. Ltd. (STSPL), a ZETWERK company. was engaged by a leading player in the energy sector based in Tuticorin, Tamil Nadu to execute a comprehensive project spanning the design, engineering, procurement, fabrication, and commissioning of two refrigerated storage tanks of 15,000 MT each. Specifically engineered for the storage of propane and […]

January 2024

A One-stop Solution For Aluminum Extrusion

Managing the launch of 31 aluminum extrusion dies is no easy feat; add a strict timeline to the mix and you have a challenge. That’s where ZETWERK came in and took on the project head-on. ZETWERK mobilized its robust network of suppliers to manufacture custom aluminum extrusions to exact specifications. Our dedicated Quality Manager and […]

January 2024

10,000 MT Double Walled LPG Tanks Upgraded: Revamp Done

Sharp Tanks and Structurals P. Ltd., a ZETWERK company undertook a significant project for an Indian oil PSU at Kandla, Gujarat. This project involved revamping Double Wall Refrigerated LPG Storage Tanks and Allied Facilities at the LPG Import Plant. The scope of work included comprehensive upgrades to enhance the operational efficiency and safety of the […]

January 2024

A Triumph Of Engineering Pioneering Steel Girder Fabrication for the Mumbai-Ahmedabad Bullet Train Project

ZETWERK was approached by a large Indian MNC to build 21-meter-high steel girders on the Mumbai-Ahmedabad Bullet Train Corridor. ZETWERK has demonstrated its prowess in the fabrication and erection of these steel girders for this prestigious project by fabricating and erecting these structures to highly exacting specifications that were earlier not accomplished in India. Challenge […]

January 2024

24,000 MT Cryogenic LPG Tank Project Built, Tested and Delivered

Sharp Tanks and Structurals Pvt. Ltd., a ZETWERK company, undertook a significant project for a leading Indian energy supplier at Kandla, Gujarat, involving the fabrication, erection, and testing of two cryogenic storage LPG tanks. These tanks, with a capacity of 24,000 MT each, were designed to store a combination of propane and butane. The project […]

January 2024

Precision Crafted Cryogenic LPG Tanks for Energy Major

Sharp Tanks and Structurals P. Ltd., undertook a significant project for a major Indian energy company in Haldia, West Bengal. The project involved the fabrication, erection, welding, testing, and calibration of two Cryogenic LPG Double-walled Tanks with Suspended Decks. Challenge These tanks, with a massive capacity of 12,500 MT each, were designed to meet the […]

January 2024

Innovation In Defense: Digitised AKIPS Missile Testing

Facing challenges with OEM-supplied missile checkout system, obsolete technologies, hard to maintain, bulky and difficult to deploy, inefficient to operate – Pinaka seized an opportunity for innovation. The Digitized AKIPS, with its compact design, overcame bulkiness, enabling easy transport and deployment in diverse environments. Simultaneous testing of two missiles enhanced throughput, addressing time limitations. Legacy […]

January 2024

Revolutionizing Data Acquisition: PINAKA’s DFCC-ADC Software Transforms Aircraft Performance

As a Fly-By-Wire aircraft, the Tejas LCA relies heavily on several systems that are computer-controlled in real-time for optimal performance. The Flight Control System of the Tejas uses various inputs such as airspeed, angle of attack, side slip, etc., to then control the movement of the surface actuators using the control laws implemented in the […]

January 2024

Mission System Integration Rig (MSyIR): Enhanced Air Surveillance

The NETRA Airborne Early Warning and Control System is crucial for the IAF’s surveillance and tracking efforts across air, sea, and land targets, including ballistic missiles. Commissioned by the Centre for Airborne Systems (CABS), Pinaka Aerospace Solutions. a ZETWERK company developed a Mission System Integration Rig (MSyIR) to validate performance characteristics of avionic subsystems within […]

January 2024

Efficiency In Motion: Streamlining Supply Chain For Electric Two-wheeler Sub-assembly Parts

Managing multiple commodities in a project entails orchestrating sourcing players, establishing dedicated assembly lines, and accounting for quality, aesthetics, and demand fluctuations. This complexity involves numerous moving parts. We identified suitable partners for manufacturing this component, set targeted timelines, and ensured a streamlined Assembly Line managed by skilled operators. Mistake-proofing techniques were implemented to enhance […]

January 2024

Harnessing Solar Energy for an Indian MNC

When a leading Indian conglomerate was looking to expand its operations in the solar energy space, the company required a partner to aid in end-to-end manufacturing operations – from design to execution. With Zetwerk’s ongoing operations in the renewable energy sector, executing close to 1 GW of solar projects in India, this partnership was the […]

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Summit 2024

Feb 28 and 29 2024 | By Invitation Only