Pinaka’s Prowess : A Comprehensive Look at Unrivaled Capabilities

In the intricate landscape of the Indian Defence and Space sector, Pinaka stands as a beacon of excellence, offering a unique blend of capabilities that extends far beyond conventional boundaries.

This section takes an in-depth exploration of Zetwerk-Pinaka’s extensive Aerospace and Defense capabilities, highlighting its commitment to delivering extremely reliable, end-to-end solutions that redefine the industry.

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Full-Spectrum Offerings

Zetwerk-Pinaka proudly identifies itself as a “one-stop shop” offering a spectrum of products and solutions across the segment.” This ethos is reflected in its full-spectrum offerings that cover diverse needs within the Defence and Space sector.

System Integration Expertise

Zetwerk-Pinaka excels in integrating systems and sub-systems utilized in Defence and Aerospace platforms.

Indigenization and Import Substitution

Zetwerk-Pinaka has developed an indigenized system for missile platform, extending GTE operability and transmission drives using innovative tech, and in-country support.

Supply Chain Solutions

Zetwerk-Pinaka’s global supply chain solutions bring strategic sourcing to your doorstep, enabling a just-in-time strategy and localized support for our customers.

System Integration Expertise

Zetwerk-Pinaka excels in integrating systems and sub-systems utilized in Defence and Aerospace platforms.

Indigenization and Import Substitution

Zetwerk-Pinaka has developed an indigenized system for missile platform, extending GTE operability and transmission drives using innovative tech, and in-country support.

Supply Chain Solutions

Zetwerk-Pinaka’s global supply chain solutions bring strategic sourcing to your doorstep, enabling a just-in-time strategy and localized support for our customers.

Products and Services Portfolio

Zetwerk-Pinaka’s Capabilities: Revolutionizing Aerospace and Defense Technologies

DFCC-ADC Data Acquisition Simulator Software:
  • Real-time access to avionics data from DFCC and GRU
  • Acquires DFCC-GUH RS422 binary data for swift and accurate analysis
  • Ensures validity of incoming data, providing confidence in decision-making.
  • Enhances aircraft performance through data-driven decisions and optimization
Avionics Components Testing Solutions:
  • Comprehensive testing approaches for large numbers of equipment
  • Advanced Host and Controller software for seamless ATE control
  • Expertise in LabView and .NET solutions for optimal integration
  • Calibration of test equipment for unmatched accuracy and reliability
  • Efficiency in generating textual and graphical reports for quick insights
Alignment System for Missile Systems:
  • Trailer-mounted Alignment System for OSA-AK Missile System
  • Remote operation capabilities for precise alignment adjustments
  • Quick mobility for swift repositioning and operational readiness
  • Fully software-controlled setup for operational ease
  • Availability of technology and spares within the country for quick support
Digitized AKIPS for Missile Testing:
  • Automated Mobile Test System for simultaneous testing of two missiles
  • Industrial PC with advanced Data acquisition, Simulation, and Analysis subsystems
  • Streamlined configuration and execution through an intuitive GUI
  • Thorough testing of various missile subsystems for accurate assessment
  • Next-generation efficiency in missile testing with cutting-edge technology
Indigenous Transmission Control System (TCU):
  • Fully automated TCU for Cross Drive Transmission System on Tracked Vehicles
  • Microcontroller-powered system for precise torque and speed management
  • Up to 4 forward and two reverse gears for optimal vehicle performance
  • Fully indigenous design for enhanced reliability and sustainability
Power Supply Switching Units (PSSU) for Hypersonic Missiles:
  • PSSU is a key componof for India’s Hypersonic Missile Program
  • Solid-state relay design for high shock resistance
  • Enables precise switching on/off of power supply to onboard subsystems
  • Allows for precise voltage control and monitoring of external batteries
G-Meter for Equipment Monitoring:
  • Groundbreaking G-Meter for recording shock, vibration, and environmental conditions
  • Records up to 16G impact events in X, Y, and Z axes
  • Self-contained unit design with LED display for intuitive operation
  • Long battery life of up to 24 months for continuous monitoring
MRO Excellence in Aerospace:
  • Comprehensive Maintenance, Repair, and Overhaul services for critical equipment
  • Expertise in repairing airborne components for the Indian Air Force
  • Automated diagnosis and localization system for efficient issue identification
  • Quick turnaround time for prompt troubleshooting and maintenance support
Indigenisation Success – Digital Turbine Gas Temperature (TGT) Amplifier:
  • Designed and developed TGT Amplifier for Adour Engine in Jaguar aircraft
  • Indigenously developed replacement for critical components
  • Rigorous testing and certification for airworthiness
  • Seamless integration into Adour Engine for life extension of the Jaguar
Versatile Interface Unit for Connectivity:
  • Converts diverse interfaces to Ethernet for seamless data transfer
  • Built using National Instrument Hardware and MIL Standard PXI(e) Chassis
  • Intel Quad-core i7 processor for exceptional processing capabilities
  • Operates within a wide voltage and frequency range for adaptability
  • Robust design for extreme conditions with anti-condensation heaters
Radio Communication ATE and Antenna Measurement System:
  • Rackmount RF ATE for precise radio testing (RTS) in the 100 kHz to 3 GHz range
  • Antenna Measurement System for optimizing antenna performance
  • Microstrip Component Measurement System for precise microstrip component testing
  • Combined functionalities for comprehensive testing and measurement capabilities
Automated Calibration Management System (ACMS) by Zetwerk:
  • Automates the entire calibration procedure for efficiency and accuracy
  • Hybrid architecture combining box-type instruments and PXI modules.
  • Replicates the look and feel of traditional instruments with advanced capabilities
  • User-friendly GUI for simplified operation and control
  • Streamlines the calibration process, reducing manual effort and errors
DFCC-ADC Data Acquisition Simulator Software:
  • Real-time access to avionics data from DFCC and GRU
  • Acquires DFCC-GUH RS422 binary data for swift and accurate analysis
  • Ensures validity of incoming data, providing confidence in decision-making.
  • Enhances aircraft performance through data-driven decisions and optimization
Avionics Components Testing Solutions:
  • Comprehensive testing approaches for large numbers of equipment
  • Advanced Host and Controller software for seamless ATE control
  • Expertise in LabView and .NET solutions for optimal integration
  • Calibration of test equipment for unmatched accuracy and reliability
  • Efficiency in generating textual and graphical reports for quick insights
Alignment System for Missile Systems:
  • Trailer-mounted Alignment System for OSA-AK Missile System
  • Remote operation capabilities for precise alignment adjustments
  • Quick mobility for swift repositioning and operational readiness
  • Fully software-controlled setup for operational ease
  • Availability of technology and spares within the country for quick support
Digitized AKIPS for Missile Testing:
  • Automated Mobile Test System for simultaneous testing of two missiles
  • Industrial PC with advanced Data acquisition, Simulation, and Analysis subsystems
  • Streamlined configuration and execution through an intuitive GUI
  • Thorough testing of various missile subsystems for accurate assessment
  • Next-generation efficiency in missile testing with cutting-edge technology
Indigenous Transmission Control System (TCU):
  • Fully automated TCU for Cross Drive Transmission System on Tracked Vehicles
  • Microcontroller-powered system for precise torque and speed management
  • Up to 4 forward and two reverse gears for optimal vehicle performance
  • Fully indigenous design for enhanced reliability and sustainability
Power Supply Switching Units (PSSU) for Hypersonic Missiles:
  • PSSU is a key componof for India’s Hypersonic Missile Program
  • Solid-state relay design for high shock resistance
  • Enables precise switching on/off of power supply to onboard subsystems
  • Allows for precise voltage control and monitoring of external batteries
G-Meter for Equipment Monitoring:
  • Groundbreaking G-Meter for recording shock, vibration, and environmental conditions
  • Records up to 16G impact events in X, Y, and Z axes
  • Self-contained unit design with LED display for intuitive operation
  • Long battery life of up to 24 months for continuous monitoring
MRO Excellence in Aerospace:
  • Comprehensive Maintenance, Repair, and Overhaul services for critical equipment
  • Expertise in repairing airborne components for the Indian Air Force
  • Automated diagnosis and localization system for efficient issue identification
  • Quick turnaround time for prompt troubleshooting and maintenance support
Indigenisation Success – Digital Turbine Gas Temperature (TGT) Amplifier:
  • Designed and developed TGT Amplifier for Adour Engine in Jaguar aircraft
  • Indigenously developed replacement for critical components
  • Rigorous testing and certification for airworthiness
  • Seamless integration into Adour Engine for life extension of the Jaguar
Versatile Interface Unit for Connectivity:
  • Converts diverse interfaces to Ethernet for seamless data transfer
  • Built using National Instrument Hardware and MIL Standard PXI(e) Chassis
  • Intel Quad-core i7 processor for exceptional processing capabilities
  • Operates within a wide voltage and frequency range for adaptability
  • Robust design for extreme conditions with anti-condensation heaters
Radio Communication ATE and Antenna Measurement System:
  • Rackmount RF ATE for precise radio testing (RTS) in the 100 kHz to 3 GHz range
  • Antenna Measurement System for optimizing antenna performance
  • Microstrip Component Measurement System for precise microstrip component testing
  • Combined functionalities for comprehensive testing and measurement capabilities
Automated Calibration Management System (ACMS) by Zetwerk:
  • Automates the entire calibration procedure for efficiency and accuracy
  • Hybrid architecture combining box-type instruments and PXI modules.
  • Replicates the look and feel of traditional instruments with advanced capabilities
  • User-friendly GUI for simplified operation and control
  • Streamlines the calibration process, reducing manual effort and errors

Manufacturing Capabilities

Zetwerk-Pinaka’s manufacturing capabilities are a testament to its dedication to producing high-quality products with precision and efficiency.

High-Pressure Die Casting

High-pressure die casting for precision manufactured parts for consistent quality in complex components and production of durable and intricately designed parts.

Ferrous and Non-Ferrous Casting

Production of metal components using iron-based and non-iron alloys, catering to diverse defense applications.

Forging

Shaping metal through compressive forces, enhancing material strength, and producing robust components.

Aluminum Alloy Extrusion

Creating versatile and lightweight profiles used across our range of products and applications.

Metal Injection Molding – MIM

Combines the design flexibility of plastic injection molding with the durability of metal, for the production of complex and precise metal parts.

Precision Machining

Shaping components for high-quality components to precise specifications for exceptional performance.

Stamping, Forming and Shaping

Pressing, molding, or bending materials to create precise shapes and structures, facilitating the production of a wide range of components.

Sheet Metal Production

Shaping and forming thin metal sheets through cutting, bending, and assembling, enabling efficient manufacturing of components.

Injection Molding

Injecting molten material for the mass production of complex and detailed components.

Metal Fabrication

Cutting, bending, and assembling metal for the production of customized and durable metal products.

Surface Finish – Plating

Quality raw materials for appearance enhancement, increased corrosion resistance, and conductivity.

Surface Finish – Painting

World-class paints and processes for protection, enhance the appearance, durability, and corrosion resistance of surfaces.

High-Pressure Die Casting

High-pressure die casting for precision manufactured parts for consistent quality in complex components and production of durable and intricately designed parts.

Ferrous and Non-Ferrous Casting

Production of metal components using iron-based and non-iron alloys, catering to diverse defense applications.

Forging

Shaping metal through compressive forces, enhancing material strength, and producing robust components.

Aluminum Alloy Extrusion

Creating versatile and lightweight profiles used across our range of products and applications.

Metal Injection Molding – MIM

Combines the design flexibility of plastic injection molding with the durability of metal, for the production of complex and precise metal parts.

Precision Machining

Shaping components for high-quality components to precise specifications for exceptional performance.

Stamping, Forming and Shaping

Pressing, molding, or bending materials to create precise shapes and structures, facilitating the production of a wide range of components.

Sheet Metal Production

Shaping and forming thin metal sheets through cutting, bending, and assembling, enabling efficient manufacturing of components.

Injection Molding

Injecting molten material for the mass production of complex and detailed components.

Metal Fabrication

Cutting, bending, and assembling metal for the production of customized and durable metal products.

Surface Finish – Plating

Quality raw materials for appearance enhancement, increased corrosion resistance, and conductivity.

Surface Finish – Painting

World-class paints and processes for protection, enhance the appearance, durability, and corrosion resistance of surfaces.

Solutions and Services

Zetwerk-Pinaka’s solutions and services showcase a holistic approach that goes beyond mere product delivery with our turnkey, end-to-end offering that encompasses multiple components and subsystems.

Data Acquisition Systems

The DFCC-ADC software revolutionizes ADA’s Light Combat Aircraft with real-time data acquisition and analysis, ensuring reliable results for swift decision-making and optimized aircraft performance. Unlock enhanced efficiency, valuable insights, and operational optimization with Zetwerk-Pinaka’s groundbreaking innovation.

Mobile Stations for Missile and Radar Applications

Our innovative Alignment System utilizes state-of-the-art RF tech, remote control, swift deployment, and reliable in-country support for uninterrupted performance.

Independent Verification and Validation/Documentation

SW Services, Doc Services with IEEE-12207 | MIL-498 | DO-178B | DO-254

Maintenance, Repair, and Overhaul

Zetwerk-Pinaka excels in MRO, showcasing expertise in Airborne Rotables to Gas Turbine Engines, and APUs, with automated diagnosis, quick turnaround, and a commitment to excellence.

Indigenization and Obsolescence Management

The indigenous TGT Amplifier addresses legacy failures, and enhances performance, extending operational life until the mid-2030s in the Rolls-Royce Adour MK804/MK811 Engines for IAF’s SEPECAT Jaguar fleet.

Data Acquisition Systems

The DFCC-ADC software revolutionizes ADA’s Light Combat Aircraft with real-time data acquisition and analysis, ensuring reliable results for swift decision-making and optimized aircraft performance. Unlock enhanced efficiency, valuable insights, and operational optimization with Zetwerk-Pinaka’s groundbreaking innovation.

Mobile Stations for Missile and Radar Applications

Our innovative Alignment System utilizes state-of-the-art RF tech, remote control, swift deployment, and reliable in-country support for uninterrupted performance.

Independent Verification and Validation/Documentation

SW Services, Doc Services with IEEE-12207 | MIL-498 | DO-178B | DO-254

Maintenance, Repair, and Overhaul

Zetwerk-Pinaka excels in MRO, showcasing expertise in Airborne Rotables to Gas Turbine Engines, and APUs, with automated diagnosis, quick turnaround, and a commitment to excellence.

Indigenization and Obsolescence Management

The indigenous TGT Amplifier addresses legacy failures, and enhances performance, extending operational life until the mid-2030s in the Rolls-Royce Adour MK804/MK811 Engines for IAF’s SEPECAT Jaguar fleet.

Strengths and Value Proposition

Zetwerk-Pinaka’s strengths and the value it brings to its customers are integral to its success.

Certifications

AS9100D, CMMI-3, ISO9001, CEMILAC, and DGAQA Certifications with strong ecosystem partnerships with reputed industry players

Processes

ZETWERK’s advanced project management techniques include a combination of custom-made technology and the right tools to provide real-time project status at every stage, fully supported by embedded teams assisting in Purchase Orders, Tool Design, DFM, FAIR Approval, Inventory Management, and Delivery.

Financial Stability

Zetwerk-Pinaka is among the fastest-growing companies in India and is backed by some of
the leading technology investors.

Technology

Zetwerk-Pinaka has developed in-house technological capabilities that we deploy in tandem with industry-standard software to deliver as per customer specifications.

Quality

Pinaka Aerospace Solutions Pvt. Ltd., seeks the continual improvement of our quality management system, business processes, and delivery models to provide our customers innovative products and solutions that fully satisfy their requirements first time and every time.

Timeliness

We deliver all projects undertaken on time and in full with complete transparency at every stage.

Team

Founders and Senior Executive team with extensive experience with the DRDO, IAF, Defense PSUs, and Global IT Majors. The engineering team brings a unique combination of domain specialists, designers, embedded and application hardware and software engineers, and QA engineers.

Certifications

AS9100D, CMMI-3, ISO9001, CEMILAC, and DGAQA Certifications with strong ecosystem partnerships with reputed industry players

Processes

ZETWERK’s advanced project management techniques include a combination of custom-made technology and the right tools to provide real-time project status at every stage, fully supported by embedded teams assisting in Purchase Orders, Tool Design, DFM, FAIR Approval, Inventory Management, and Delivery.

Financial Stability

Zetwerk-Pinaka is among the fastest-growing companies in India and is backed by some of
the leading technology investors.

Technology

Zetwerk-Pinaka has developed in-house technological capabilities that we deploy in tandem with industry-standard software to deliver as per customer specifications.

Quality

Pinaka Aerospace Solutions Pvt. Ltd., seeks the continual improvement of our quality management system, business processes, and delivery models to provide our customers innovative products and solutions that fully satisfy their requirements first time and every time.

Timeliness

We deliver all projects undertaken on time and in full with complete transparency at every stage.

Team

Founders and Senior Executive team with extensive experience with the DRDO, IAF, Defense PSUs, and Global IT Majors. The engineering team brings a unique combination of domain specialists, designers, embedded and application hardware and software engineers, and QA engineers.

Customers and Projects

Zetwerk-Pinaka’s diverse portfolio and collaborative initiatives are instrumental in shaping the future of the Defence and Space industry.

Transmission Control System for Military BMP Vehicles

Zetwerk-Pinaka has pioneered an indigenous Transmission Control System for Military BMP Vehicles, introducing automated torque and speed management with up to 4 forward and two reverse gears, streamlining performance in a new era of efficiency.

Hypersonic Missiles Inter-stage Power Supply Switching Units

Zetwerk-Pinaka has revolutionized the world of hypersonic missiles with its critical inter-stage Power Supply Switching Units (PSSU). These advanced units play a pivotal role in India’s Hypersonic Missile program, delivering unmatched control and reliability.

G-Meter for Monitoring Capabilities in Avionics Subsystems

Zetwerk-Pinaka’s G-Meter is at the forefront of monitoring capabilities across various avionics subsystems. The device records up to 16G impact events, capturing vital data for analysis and maintenance. It meticulously records the direction, amplitude, and max peak events in individual X, Y, and Z axes.

Transmission Control System for Military BMP Vehicles

Zetwerk-Pinaka has pioneered an indigenous Transmission Control System for Military BMP Vehicles, introducing automated torque and speed management with up to 4 forward and two reverse gears, streamlining performance in a new era of efficiency.

Hypersonic Missiles Inter-stage Power Supply Switching Units

Zetwerk-Pinaka has revolutionized the world of hypersonic missiles with its critical inter-stage Power Supply Switching Units (PSSU). These advanced units play a pivotal role in India’s Hypersonic Missile program, delivering unmatched control and reliability.

G-Meter for Monitoring Capabilities in Avionics Subsystems

Zetwerk-Pinaka’s G-Meter is at the forefront of monitoring capabilities across various avionics subsystems. The device records up to 16G impact events, capturing vital data for analysis and maintenance. It meticulously records the direction, amplitude, and max peak events in individual X, Y, and Z axes.

Conclusion

Pinaka Aerospace Solutions P. Ltd, a Zetwerk company, is housed in a cutting-edge Aerospace and Defense facility spanning 90,000 sq. ft. in Bengaluru. The facility is equipped with state-of-the-art infrastructure and houses over 10 test systems, including Thermal Shock and Vibration machines. We are capable of a three-week turnaround time, significantly reducing repair durations. Zetwerk-Pinaka’s track record includes supplying systems for combat aircraft, delivering mission-critical LRUs for the Indian Air Force, and deploying Gas Turbine Engines MRO for the IAF and Indian Army.

Zetwerk-Pinaka offers a comprehensive range of services, including system integration, indigenization, and supply chain solutions. The product lineup features advanced offerings like the DFCC-ADC Data Acquisition Simulator and Missile Alignment System, and our manufacturing capabilities cover high-pressure die casting, forging, precision machining, and more. We provide turnkey solutions encompassing data acquisition, mobile stations, maintenance, and indigenization.

Certified with AS9100D, CMMI-3, ISO9001, CEMILAC, and DGAQA, Zetwerk-Pinaka places a strong emphasis on processes, financial stability, technology, quality, and timeliness. We are managed by personnel who have been leaders at DRDO, IAF, Defense PSUs, and Global IT Majors. We collaborate on diverse, high-impact projects that shape the Defence and Space industry. Zetwerk-Pinaka combines technical prowess, domain expertise, and robust infrastructure to contribute significantly to the Defense and Space sector, ensuring the timely delivery of high-quality products to defense establishments.




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